The Spur Gear Slew Drive, also known as gear slew drive, is a precision-engineered rotary reducer that offers a specific reduction ratio while maintaining a compact design. Constructed through a comprehensive process encompassing design, manufacturing, commissioning, and assembly, this robust system comprises slewing bearing, gear, housing, adapter flange, support bearing, and seal.
Outer diameter: 100 mm to 2000 mm
Ring material: 42CrMo / 50Mn / C45
Ball/Roller Material: GCr15
Spacer Material: Nylon 6 / Nylon 66
Quenching hardness of raceway: HRC55-62
Tooth type: Internal geared, External geared
Output Torque: 100-180000N.m
Gear Ratio: 3-12
Weight: 30-1000kg
Lead Time: 30 Days
What is spur gear slew drive?
A Spur Gear Slew Drive is a specialized rotary reducer that combines a slewing ring bearing and spur gears to provide precise rotational control and torque transmission under various load conditions. The slew drive is designed to handle complex loads, including axial force, radial force, and overturning moment simultaneously. It features a compact and robust design, making it ideal for applications requiring efficient rotation and load management in space-constrained environments.
Types of Spur Gear Drive
Spur gears are the most basic type of gears, having teeth that are straight and parallel to the axis of rotation. There are several types of spur gear drive arrangements used in various applications for power transmission or speed reduction. These include:
Single-stage Spur Gear Drive: This simple arrangement consists of two gears with parallel shafts meshing directly with each other. The power or speed ratio is determined by the number of teeth on the driving gear and the driven gear. This type of drive is used when a moderate speed reduction or increase is required.
Multi-stage Spur Gear Drive: A multi-stage spur gear drive system involves a series of gears (meshing with each other) arranged on parallel shafts. It allows for larger speed reduction ratios or torque transmission than single-stage drives. This setup is commonly used in applications that demand higher ratios or increased torque transmissions.
Compound Spur Gear Drive: A compound spur gear drive consists of multiple gears on one or more shafts. This arrangement results in higher flexibility, and it enables achieving various combinations of gear ratios based on the design requirements. Compound spur gear drives are often used in more complex mechanical systems or where a customized gear ratio is needed.
Rack and Pinion Drive: In this arrangement, one spur gear (the pinion) meshes with a linear gear (the rack) to convert rotational motion into linear motion or vice versa. Rack and pinion drives are widely used in various applications, such as steering systems in cars and linear actuators in machines or robotics.
Planetary Spur Gear Drive: A planetary gear system, also referred to as an epicyclic gear system, consists of a central sun gear, outer ring gear, and multiple planetary gears that revolve around the sun gear while meshing with the ring gear. In a planetary spur gear drive, all gears are spur gears. This arrangement provides high torque transmission in a compact design, and it is commonly used in applications, such as automotive transmissions or small electric motors.
Features of Spur Gear Drive
The Spur Gear Drive is a type of gear mechanism that incorporates straight-toothed gears (spur gears) to transmit motion and torque between parallel shafts. It is widely used in various applications due to its simplicity, effectiveness, and reliability. Key features of a Spur Gear Drive include:
Simple Design: Spur gears have straight teeth parallel to the axis of rotation, resulting in a simple design that is relatively easy to manufacture and maintain.
High Torque Transmission: Spur Gear Drives are known for their capability to transmit high torque efficiently, making them suitable for various applications requiring high power and energy transfer.
Reliable Operation: Due to their straightforward design and well-established manufacturing techniques, Spur Gear Drives offer a reliable solution for motion transmission and are extensively used across many industries.
Parallel Shaft Configuration: Spur gears are designed for use on parallel shafts, allowing for organized and easy-to-implement gear arrangements within the machinery.
Constant Gear Ratio: Spur gears maintain a constant gear ratio throughout the power transmission process, ensuring consistent motion and torque output.
Affordable and Accessible: Spur gears are commonly used and widely available, making them relatively more affordable than other types of gears. Their manufacturing process is well-established and allows for mass production, further reducing costs.
Applications of spur gear drive
Spur Gear Drives, known for their simplicity, reliability, and ability to transmit high torque, are widely used across various industries and applications. Some common applications of Spur Gear Drives include:
Automotive: Spur gears are often employed in automotive transmissions, differentials, and gearboxes to transmit power from the engine to the wheels. They are also used in power steering systems, where a rack and pinion drive converts the rotational movement of the steering wheel into linear motion.
Industrial Machinery: Spur gear drives are an integral part of many industrial machines, such as lathes, milling machines, and material handling equipment, where they facilitate controlled movement and power transmission between different components.
Consumer Goods: Spur gears can be found in various consumer products, such as home appliances, power tools, and toys. For example, they may be employed in the mechanical components of kitchen appliances, electric drills, and wind-up toys to transfer power efficiently.
Robotics and Automation: Spur gear drives are used in robotic arms, actuators, and other positioning systems to enable precise movement and controlled rotation. The rack and pinion drive system is particularly useful for converting rotational motion to linear motion in linear actuators.
Power Generation: Spur gear drives are utilized in power generation systems, such as wind turbines or hydroelectric plants, where they are responsible for speed reduction or increasing torque as needed to drive generators or pumps.
Clocks and Watches: Spur gears are employed in the mechanisms of mechanical clocks and watches, where they help maintain precise timekeeping by transferring power between different gears at specific ratios.
Aerospace and Defense: Spur gears are used in various aerospace and defense applications, including the actuation of flap and landing gear systems in aircraft, as well as radar and satellite positioning systems.
Supplier of Spur Gear Drive
Zenith Drive is a professional slew drive, slew bearing and machinery parts manufacturer, providing high quality and customized spur gear drive for different projects.
Techspecs of Spur Gear Slewing Drive:
Spur Gear Slewing Drive Performance Parameter | |||||||
Series | Number of teeth,pinion | Nom.torque | Maximum torque | Maximum holding torque | Dynamic load rating,axial | Dynamic load rating,radial | Weight |
SP-I-0229 | 5.4 | 2480 | 2850 | 2850 | 169 | 145 | 34 |
SP-I-0311 | 6.8 | 2530 | 3580 | 3580 | 190 | 160 | 40 |
SP-I-0411 | 8.4 | 3180 | 4480 | 4480 | 210 | 180 | 50 |
SP-I-0541 | 10.4 | 4030 | 5650 | 5650 | 235 | 200 | 63 |
SP-I-0641 | 12.2 | 4680 | 6540 | 6540 | 250 | 214 | 73 |
SP-I-0741 | 13.8 | 5360 | 7450 | 7450 | 265 | 225 | 83 |
SP-I-0841 | 15.4 | 6010 | 8350 | 8350 | 280 | 235 | 95 |
SP-I-0941 | 17.2 | 6670 | 9250 | 9250 | 290 | 250 | 115 |
SP-I-1091 | 19.6 | 7680 | 10600 | 10600 | 305 | 260 | 120 |
Spur Gear Slewing Drive Performance Parameter | |||||||
Series | Number of teeth,pinion | Nom.torque | Maximum torque | Maximum holding torque | Dynamic load rating,axial | Dynamic load rating,radial | Weight |
SP-M-0311 | 4.6 | 6150 | 8190 | 8190 | 135 | 135 | 71 |
SP-M-0411 | 5.6 | 7700 | 10150 | 10150 | 150 | 150 | 85 |
SP-M-0541 | 7 | 9850 | 12850 | 12850 | 170 | 168 | 100 |
SP-M-0641 | 8.2 | 11510 | 14920 | 14920 | 180 | 178 | 115 |
SP-M-0741 | 9.2 | 13060 | 16900 | 16900 | 188 | 185 | 130 |
SP-M-0841 | 10.4 | 14830 | 19100 | 19100 | 200 | 197 | 145 |
SP-M-0941 | 11.6 | 16350 | 21050 | 21050 | 210 | 205 | 160 |
SP-M-1091 | 13.2 | 18850 | 24250 | 24220 | 220 | 215 | 190 |
Spur Gear Slewing Drive Performance Parameter | |||||||
Series | Number of teeth,pinion | Nom.torque | Maximum torque | Maximum holding torque | Dynamic load rating,axial | Dynamic load rating,radial | Weight |
SP-H-0455 | 4.8 | 17220 | 26300 | 26300 | 280 | 240 | 180 |
SP-H-0555 | 5.8 | 20550 | 31050 | 31050 | 295 | 255 | 205 |
SP-H-0655 | 6.6 | 23800 | 35800 | 35800 | 315 | 270 | 235 |
SP-H-0755 | 7.4 | 26800 | 180 | 40180 | 335 | 285 | 255 |
SP-H-0855 | 8.2 | 31120 | 45000 | 45000 | 350 | 300 | 285 |
SP-H-0955 | 9 | 34600 | 49300 | 49300 | 365 | 315 | 310 |